Swaging data for wire

Subject to errors and changes

TECHNICAL DRAWING

DATA TABLE

 Nominal wire size Equivalent toolsize DBS before swaging D after swaging A L
 mm inch Dye - mm mm mm mm
2 - - W2 5.41 - 5.54 4.70 - 4.82 2.32 - 2.44 32
2.5 3/32" - W3 6.22 - 6.35 5.44 - 5.56 2.80 - 2.9 32
3 1/8" 3 W3 6.22 - 6.35 5.44 - 5.56 3.45 - 3.65 38.5
4 5/32" - W4 7.42 - 7.54 6.23 - 6.35 4.35 - 4.50 45
- - 4; 5/32" W5 8.99 - 9.12 7.83 - 7.95 4.35 - 4.50 45
5 3/16" - W5 8.99 - 9.12 7.83 - 7.95 5.25 - 5.45 51.5
- - 5; 3/16" W7/32" 10.72 - 10.85 9.35 - 9.50 5.25 - 5.45 58
- 7/32" - W7/32" 10.72 - 10.85 9.35 - 9.50 5.95 - 6.10 58
6 - 6 W6 12.42 - 12.55 10.95 - 11.12 6.35 - 6.50 61
- 1/4" 1/4" W6 12.42 - 12.55 10.95 - 11.12 6.65 - 6.85 64.3
7 9/32" 7 W7 14.17 - 14.30 12.50 - 12.70 7.45 - 7.65 70.5
8 5/16" 8 W8 16.00 - 16.13 14.07 - 14.30 8.27 - 8.70 77
- 3/8" 3/8" W10 17.73 - 17.86 15.70 - 15.90 9.87 - 10.10 90
10 - - W10 17.73 - 17.86 15.70 - 15.90 10.57 - 10.80 95
- - 10 W11 19.71 - 19.84 17.27 - 17.47 10.57 - 10.80 110
11 7/16" - W11 19.71 - 19.84 17.27 - 17.47 11.87 - 12.10 102.5
- - 11;7/16" W12 21.31 - 21.44 18.82 - 19.05 11.87 - 12.10 120
12 - - W12E 19.95 - 20.00 17.27 - 17.47 12.57 - 12.80 112
12HD - - W12 21.31 - 21.44 18.82 - 19.05 12.77 - 13.00 112
- - 12 W14 24.87 - 24.99 22.00 - 22.23 12.77 - 13.00 130
- 1/2" - W12 21.31 - 21.44 18.82 - 19.05 13.47 - 13.70 120
- - 1/2" W14 24.87 - 24.99 22.00 - 22.23 13.47 - 13.70 137
14 9/16" - W14 24.87 - 24.99 22.00 - 22.23 14.97 - 15.20 128
- - 14 W16 28.04 - 28.17 25.15 - 25.40 14.97 - 15.20 150
16 5/8" - W16 28.04 - 28.17 25.15 - 25.40 16.97 - 17.20 141
- - 16 W19 34.39 - 34.54 31.44 - 31.75 16.97 - 17.20 165
19 3/4" - W19 34.39 - 34.54 31.44 - 31.75 19.84 - 20.15 165.4
- - 19 W22 40.21 - 40.46 36.50 - 36.50 19.84 - 20.15 195
22 7/8" - W22 40.21 - 40.46 36.20 - 36.50 23.30 - 23.70 182
- - 22 W25 45.77 - 46.02 40.95 - 41.25 23.30 - 23.70 228
25-26 1" - W25 45.77 - 46.02 40.95 - 41.28 26.57 - 26.90 209
10.01.2019 ELJ